Maximum Stability For Deep Cuts And High Chip Volumes

Walter presents new Xtra·tecS3 milling cutter series

With the new Xtra·tecS3 series, Walter AG is expanding its indexable insert milling cutter range with a completely new line of milling cutters, thereby responding to market demands: greater cutting depths, higher feed rates, and maximum stability—even under difficult cutting conditions or with unstable workpieces. The name S3 stands for the line’s three core advantages: Stability, Supply, and Selection. As the first tool in the series, the new M6420 high-feed milling cutter already meets these requirements to perfection: Its innovative, patent-pending new chip space design enables reliable chip evacuation even with high chip volumes. This allows large amounts of chips to be safely evacuated, particularly during roughing of a wide variety of ISO materials.

Higher rigidity for low-vibration cuts
The stability of the new series is achieved through an innovative, patent-pending, vibration-damping chip-flute design. The cutter body itself has up to 30% higher rigidity (according to FEM analysis), which in turn extends tool life. High cutting forces acting on the cutter body, particularly during high-feed milling strategies, are effectively minimized. In combination with the large contact and support surfaces of the M6420, feeds of up to 3 mm per tooth can also be reliably achieved.

Maximum cooling for efficient chip evacuation
Another decisive factor for the performance and long tool life is the optimized coolant supply: With up to three coolant channels per insert seat, the milling cutter makes maximum use of the coolant volume available from the machine without any loss of pressure. The targeted supply increases the coolant volume by 48 percent, which lowers the temperature at the cutting edge while ensuring efficient chip removal—especially at high feed rates and large cutting depths.

Intuitive handling and increased cost-effectiveness
To simplify handling in everyday production, Walter relies on a user-friendly, intuitive selection system for the S3 series based on a self-explanatory nomenclature of insert geometries: L5 (= Light-cutting geometry), M5 (= Medium geometry), and R5 (= Roughing geometry). The easy identification via the initial letters improves handling. With four cutting edges per insert and wear-resistant Tiger·tecGold grades, Walter further increases cost-effectiveness.